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Fossile Kraft

Improved Efficiency and Reduced Operational Costs

 

With increasing demands and stringent environmental regulations, energy and operational costs are increasing in the fossil power industry. Whether coal fired, gas-fired or oil-burning power stations, equipment reliability plays a major role in increasing output, availability and efficiency. Choosing the right partner with industry experience and proven solutions to meet the growing demand for energy is imperative.

We operate in the fossil power industry so we understand your challenges

Solutions You Can Count On

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Mechanical seals and packing for pumps and other rotating equipment

Fossil power plants often handle slurries composed of ash, coal, and other particulate matter mixed with water or other liquids. These slurries can be highly abrasive and corrosive, leading to challenges such as clogging, abrasion, and increased energy consumption. In a critical and continuous operational environment, selecting the right sealing technology is essential to reduce downtime and extend equipment life.

Solutions: DualPac® 2212, AMPS™, SpiralTrac®, 170, 442C, Intelli-Flow HT

Solutions for boilers, turbines, generators, conveyors, pumps, valves and coal handling systems

Chesterton offers robust sealing solutions to enhance the reliability of cylinders, pumps, and other critical equipment in fossil power plants. Our advanced sealing technologies are designed to withstand the harsh conditions found in coal-fired and other fossil fuel-based power plants.

Mechanical Seal Solutions: 442, 442C, 1810, 2810, S10, S20, 170

Reliable Sealing Solutions:

  • Boilers: superheater, economizer, reheater
  • Turbines: steam control, steam seal, valve actuators
  • Generators: cooling systems, seal oil systems
  • Conveyors: ash, coal, and limestone handling systems

IIoT sensor for predictive maintenance of pumps, motors, gearboxes, fans, and other critical equipment

The Chesterton Connect™ system is a condition-based maintenance tool designed to monitor the health of critical equipment. Avoid unplanned downtime, reduce maintenance costs, and protect your assets by remotely monitoring equipment health 24/7/365.

Chesterton Connect™ is a simple to use data acquisition tool that enables you to safely and conveniently monitor your process and equipment’s operating conditions. Using Bluetooth® technology and a robust design to withstand harsh environments, Chesterton Connect makes it easy to monitor:

  • Equipment vibration
  • Surface temperature
  • Process temperature
  • Process pressure

Solutions: Chesterton Connect™ Cloud, Dashboard, Gateway, and Sensor

Asset protection for holding bays, recirculaion pumps, dewatering pumps, tube sheets, cooling pumps, slurry pumps, condensate vessels and more

In the fossil power industry, reliability and productivity are paramount. Our advanced coatings provide reliable, long lasting protection against abrasive wear, impact, and corrosion for your plant’s process equipment and related structures.

Solutions: ARC I BX1, ARC BX2, ARC BX5, ARC 855, ARC 858, ARC S1HB, ARC S2, ARC SD4i, ARC HT-S

Specialty lubricants for motor bearings, hoists, fans, conveyors, and crushers

Chesterton industrial lubricants and greases are specifically engineered to protect bearings in harsh conditions that include load, vibration, water, chemical vapors, and corrosion.

Reduce Premature Bearing Failure

Quiet Bearing Technology (QBT™ ) combines exceptional water washout and corrosion-resistance with extreme pressure and temperature resistance to increase bearing life and equipment reliability.

Performance Engineered Greases: 615 HTG#1, 615 HTG #2, 615 HTG #2 460, 630 SXCF, 630 SXCF 220 #1, 635 SXC, 638 EMG 100, 638 EMG 46

Performance Engineered Oils: 601, 650 AML, 720 CCG

Lubri-Cup™ EM Series - Electro Mechanical Automatic Grease Dispensers: 
EM, EM-S, EM-SP, EM-VS, EM-PLC 

Specialty Maintenance Products: 725, 772, 785, 800, 860

Services that reduce total cost of ownership

Chesterton’s team of highly trained specialists and engineers draw on decades of experience by providing in-field, hands-on consultation and support. We help reduce your total cost of ownership through improvements in reliability, efficiency and performance.

Our approach uses the best technology and practices to optimize equipment performance. We help identify specific improvement opportunities and develop a tailored action plan for water usage and reduction

Services Include:

  • Plant survey
  • EIN and reporting
  • Water and energy usage
  • Cost reduction and savings 
  • Financial impact 
  • Training

Water Conservation Solutions:

  • SpiralTrac® Active Throat Bushing reduces flush flow rates by 50%
  • Intelli-Flow™ Water Flow Controller achieves 95% savings in water usage
  • Flow Guardian Flow Meter reduces seal flush water rates
  • 14K Restrictor Bushing reduces flush requriements

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Programs relating to product selection, installation, maintenance, and operation techniques

Let us help educate your personnel with a customized on-site program specific to your plant needs, including latest technologies and best practices.

Training Tailored to You
Chesterton conducts training through a variety of methods. You can come and enjoy the full training experience at one of our certified training facilities, or have one of our instructors come to your site to conduct a program of your choice.

Comprehensive Training Programs Offered in:

  • Product Selection
  • Installation
  • Maintenance Techniques
  • Troubleshooting

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Free delivery on all orders
Order before 17pm and get it tomorrow

What you can expect from Chesterton

We've Got You Covered

Equipment reliability

Eco-friendly products

Reduced downtime and costs

Extended equipment life

Reliable service partner

Increased productivity

Proven success

Featured Case Studies

Reduced Heat Exchanger Downtime Case Study

Reduced Heat Exchanger Downtime

Performance Lubricants

Heat exchanger sees 95% reduction in oil loss per year with 860 moldable polymer gaskets. 

Increased Efficiency of Recirculation Pumps Case Study

Increased Efficiency of Recirculation Pumps

Industrial Coatings

Pump life increased >1 year and discharge pressure increased with ARC MX1 and 855 coatings. 

 

Bearing Failures Prevented at Carbon Plant Case Study

Bearing Failures Prevented at Carbon Plant

Equipment Monitoring

Carbon plant sees labor savings, less downtime, and is able to monitor process upsets with Chesterton Connect.

 

Coal Plant Extends Uptime Case Study

Coal Plant Extends Uptime

Sealing Reliability

Coal submerged scraper conveyor sees reduced leakage and bearing failure with DualPac® 2211. 

Dumper Bearings Life Extended Case Study

Dumper Bearings Life Extended

Performance Lubricants

Rail car dumper bearing life increased from months to years with 615 HTG #2. 

 

Enhanced Agitator Sealing Case Study

Enhanced Agitator Sealing

Slurry Sealing

Premature seal failure avoided with the use of 442 Split Seals, SpiralTrac® and ISS.

Let's talk

We’re here to discuss and develop solutions for your fossil power applications.